ahhh, daiwa...... it seems like the argument is

alantani

Senior Member
ahhh, daiwa......

it seems like the argument is always penn versus shimano.  daiwa makes a great line of reels.  i think the saltiga is perhaps one of the finest small baitcasters made.  first, pull the schematics.

http://mikesreelrepair.com/schematics/schematic.php?url=Daiwa/Daiwa%20Saltiga%2030T,%2040,%2050.pdf

here is my personal favorite.  it's the 30T.   well balanced, very powerful, it's small size makes casting a small sardine a piece of cake.  i borrowed one of these on my one an only 10 day trips a couple of years ago and absolutely fell in love with the reel.  everything about this reel says quality!

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um, but this one had a small oops!  a friend of mine had this loaded with spectra and was fishing for salmon dragging a 2.5 pound lead ball on a sinker release.  he heard a pop, saw the spool displaced laterally and retired the reel for the day.  then he brought it to me. 

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first, let's pull all of the left side plate screws (key #21) and remove the left side plate assembly (key #6).

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the spool (ouch!) comes out cleanly, leaving you with three pieces.

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the right spool bearing (key #3) needs to be cleaned first, so let's remove the rubber water shield (key #4), pull out the bearing, remove the bearing shields, clean the bearing and lube it up.  for a full discussion on bearings, do a search under key word "bearings" and author name "alantani".

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the left side plate bearing (key #10) is buried pretty deep.  i decided just to lube it up without pulling the shields.  it should be fine. 

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ok, back together it goes.  don't forget to add a bead of grease to all the screw holes.  now, if all you want to do is lube, clean or replace the bearings, then this is as far as you need to go. 

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want to replace the drag washers?  ok, onward!  remove the handle nut screw (key #68), the handle nut (key #67) and the handle assembly (key #'s 61-66).

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remove the star drag (key #59) and spacing sleeve B (key #60), the click spring assembly (key #'s 57 and 58), the two drag spring washers (key #56) and bearing washer D (key #55).

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ok, the handle and star are off.  now for the right side plate.  remove all of the right side plate screws (key #53).

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wiggle the right side plate assembly (key #41, et.al.) and it should come straight up and off. 

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here's a little trick.  the metal drag washers are often a little tough to remove.  when you bolt down the handle nut, the spacing sleeve B (key #60) presses down on the shoulder of the drive shaft (key#24).  the shoulder is slightly deformed.  a couple of gentle strokes of a flat file will remove this "burr" and the gear and drag stack will come off easily.  easy, not too much.

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the gear cluster now comes off easily, revealing a carbon fiber drag washer installed several years ago by your's truly.  we're going to remove these old penn drag washers, clean up all the metal washers and install a new set of carbontex drag washers.

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not really much to this reel.  it's actually very simple.  

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now for a new set of carbontex drag washers. 

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i'm going to slap a nice, thick juicy coat of drag grease on these washers because i know that really annoys those people that still do not belive in drag grease!

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and then the drag stack goes back together.  remember to alternate the metal washers; keyed, eared, keyed, eared, keyed.  also add bearing washer D (key #55) and then spacing sleeve A (key #40).  bearing washer D goes under the spacing sleeve.  this is contrary to the schematics but it makes the installation easier. 

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i've got a ratty old toothbrush that i'm going to use to brush a light coat of grease all through the inside of the side plate.  take a moment to squirt a little corrosion x into the right side plate bearing (key #43) as well.

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the drive shaft bearing (key #54) is particularly at risk for corrosion.  pop out the bearing, remove the shields, pack the bearing with grease, replace the bearing and install it back into the side plate. 

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add a bead of grease to all the screw holes.

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if you did not monkey with the clutch lever (key #48) or the yoke plate (key #28), the right side plate should snap right back into place. 

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install bearing washer D (key #55), a pair of drag spring washers (key # 56) cupped "( )", and the click leaf spring assembly (key #'s 57 and 58). 

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grease up the drive shaft (key #24).  grease all the little crevasses on the star (key #59) and install it.

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grease spacing sleeve B (key #60) and install it. 

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add a little grease to the handle arm (key #61) around the drive shaft, install the handle nut (key #67) and screw (key #68).

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done!  now we just have to see if daiwa will send us a new spool.  this old spool never should have failed and i'm hoping daiwa will extent the warranty and send us a new one for free!

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alantani

Senior Member
 i only have the one set of pictures for the spool issues, but i've had two guys come to me with broken spools from daiwa saltigas.  you've seen this one before. 

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now i've come up with another issue.  check this out.  it's a saltiga 50.

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so what happened is this.  i added a small bead of grease to the screw hole.  done that a thousand times with other reels.  just as i gave the screw driver that last turn, i heard a "snap."   i was horrified to see that the frame had cracked at the screw hole.  um, $200 worth of horrified, i might add.  that's the cost of a new frame.  i spoke to another guy that does alot of reel work and he says he had the same thing happen, only he used corrosion x on the screw thread.

so what i think happened is this.  the tolerances on the threads of the screw holes are so tight that there's no room for air, excess grease or excess oil to squeeze out when tightening down the screws.  this causes a crack at this one weak spot of our $200 frame.  a guy sent this reel for me to service and there's no way that it's going back broken.  i just have to eat this one.  
 

MAC

New member
Great Post.... Really wierd to see a spool go like that. I'm sure Diawa will look after you on that one. Does you friend tie the spectra directly to the spool? I normally put on a few meters of Mono to avoid the spectra sliping around the spool with a heavy drag setting.

Kevin
 

alantani

Senior Member
you're welcomed.

for spectra, i use a double wrap of black electrical tape, then three wraps of spectra around the arbor, then a 6 turn uni knot, and lastly, a little grease along the sides of the spool to prevent corrosion. works great! alan
 

sako

New member
Alan, I notice that you've installed the spacing sleeve A (key #40) upside down. Is there any particular reason for doing this? Thanks.
 

FREE THE FIGHTER

Senior Member
Great observation Matt - I am no expert BUT followed this thread on tuna360 when inserting carbontex washers into my Z40.

On the service I did on return from a recent trip I notice the bearing side (was a closed bearing) had been dented in as a result. I put the bearing washer on top not underneath as Alan suggests in this thread. This washer was also bent.

I assume from the sharp end pushing into it. I have since reversed the spacer sleeve as it appears in the picture when Alan pulled the reel apart above. This way it pushes against the bearing housing not the plate/balls.

I took the bent side plate on the bearing off and packed it with grease - its seems to be turning fine - we'll have to see.

I dont know if this makes any sense as I am no expert and not sure of all the part names etc.

Await to hear from Alan.

 
 
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